Tube filling is the hygienic filling and sealing of semi-solid cosmetics such as creams, gels, lotions and pastes into plastic, laminate or aluminium tubes. Tubes protect the product from air and external contamination, are easy to carry and control the dose, which is why they are one of the most popular formats for hand, face and body creams.
Which products are filled into tubes?
- Hand, face and body creams
- Gels and cream-gels
- Care lotions
- Cream and clay masks
- Foot and heel care creams
How do tube types differ?
| Tube type | Key feature | Suitable products |
|---|---|---|
| Plastic (PE) tube | Flexible, light, wide choice of colours and print | Everyday creams, gels |
| Laminate tube | High barrier, premium look | Care products with active ingredients |
| Aluminium tube | Strong protection against air and light, no air suck-back | Sensitive formulas, classic hand creams |
What happens during filling?
- Checking tube and cap compatibility
- Setting the fill volume and weight checks
- Hot-air or ultrasonic sealing for plastic and laminate tubes, crimping for aluminium tubes
- Coding the batch number and expiry information
- Cartoning, packing and preparing for shipment
Why does accurate filling matter?
Accurate filling ensures the product matches the nominal quantity on the label, prevents leaks and preserves quality throughout the shelf life. Showing the nominal content and batch number on the label is required by the labelling provisions of the Cosmetic Products Regulation.
Frequently asked questions
Can I supply my own tubes?
Yes. Tubes you supply are tested in advance for compatibility with the filling line and the formula.
Can tubes be printed?
Yes. Offset or screen printing, or labelling, is planned according to your quantity and budget.